Chengli Special Automobile Co., Ltd
+86-15826761207

Protection and operation maintenance of mechanical parts of the chassis of electric sanitation vehicles

May 18, 2023

1、 Adjustment of toe in for electric garbage removal vehicles
1) The steering wheel is in the middle position, making the car in a horizontal and straight driving position;
2) Maintain normal tire pressure of sanitation vehicles;
3) Adjust the length of the left and right tie rods;
4) Check if the ball joint of the front cantilever is damaged;
5) Regularly check if the fasteners at the connecting parts of the front axle are loose.
6) 2-6 seater cars need to check the front spring rubber sleeve and the rubber sleeve of the connecting plate for wear, and replace them if necessary
2、 Common faults and protection maintenance of the rear axle of electric garbage removal vehicles
1) The meshing marks and backlash between the driving and driven bevel gears, as well as gear damage and excessive bearing wear, can all cause abnormal noises.
2) Excessive bearing preload, small gear backlash, incorrect meshing stress, and lack of lubricating oil can all cause abnormal fever. It should be promptly resolved before allowing the vehicle to depart.
3) The tightness of each connection part should be checked frequently, and if there is any looseness, it should be tightened immediately to avoid accidents.
4) Regularly check if there is any leakage of lubricating oil in the connecting parts, and if found, promptly eliminate it.
5) The soil outside the ventilation plug should be frequently removed to maintain smooth air holes. Regularly check the amount of lubricating oil and avoid excessive or insufficient lubrication.
6) There are several main reasons for the abnormal noise on the rear axle during the operation of the sanitation vehicle: the half axle bearing is damaged and replaced. If the oil quantity of Gear oil is insufficient or Gear oil makes the time longer and the oil quality changes, add Gear oil or adjust the original Gear oil, and inject new Gear oil and oil quantity specified in the instruction manual. Damaged or leaking rear shock absorber, replace with a new one. The rear plate spring rubber sleeve is worn or damaged, please replace it with a new one. Check if the U-shaped bolts of the fixed steel plate are loose.
3、 Common Knowledge on the Protection of the Brake System of Electric Garbage Removal Vehicles
When the handbrake is not working properly, the adjustment bolts at the joint of the front and rear handbrake lines can be adjusted; Regularly check the oil level in the brake oil tank. When the oil level in the tank is less than 1/3, it is necessary to refuel immediately; The oil pot is generally located in the upper left corner of the dashboard or inside the seat frame. If the brake is soft or not working properly, it is necessary to adjust the brake clearance and exhaust the air in the brake pipeline in a timely manner; Brake deviation can adjust the clearance between the brake shoes and the brake drum inside the brake; Regularly inspect the status of the brake pipeline and various fixed points on the frame, and promptly take protective measures if any detachment or friction between the pipeline and the frame is found; 2-6 seater sanitation vehicles need to frequently check the connection device of the brake line for looseness and wear. Adjusting the brake can directly adjust the thread on the brake hook connected to the brake pedal.
4、 Inspection and maintenance of tires for electric garbage trucks
1) During use, it is important to check the tire pressure frequently and inflate the tires in a timely manner according to the tire pressure standards. Inflation should be carried out gradually until the specified air pressure is achieved.
2) Check the wheel hub and spoke for cracks, dents, and deformation. Severely damaged wheels must be replaced.
3) The wheel nuts must not be missing or loose, otherwise they should be tightened.
4) In order to make the tires of the Tour bus service wear evenly and extend the service life of the tires, the tires shall be rotated every 5000km.
5) It is strictly prohibited to load a mass exceeding the specified load and number of people.
5、 Maintenance of the shift control part of electric garbage removal vehicles
1) When shifting gears, the diffuser pedal must be pressed in place;
2) The diffuser needs to be adjusted frequently, and the free stroke of the diffuser pedal is 20-30mm (the gap between the release bearing and the release grease is 3-4 mm). There are two adjustments to the free stroke: one is the adjustment nut at the connection between the cable and the release fork shaft. The other part is the adjusting nut located below the pedal bracket;
3) After a period of running in, the shift cable of a new sanitation vehicle experiences elongation. When adjusting, place the transmission control lever in the neutral position, loosen the lock nut of the transmission end flexible shaft joint, and adjust the length. Simultaneously place the transmission selector shaft arm and shift shaft arm in the middle position. When shifting gears, the control handle must be pushed to the correct position, otherwise it will cause the matching gears to not fully engage.